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Power Unit [Stator Assembly] [2005]

Applicable Models

Model GroupYearModelSerial
Yamaha International2001 - 200530hpAll
Yamaha International2001 - 200540hpAll
Yamaha Outboard2000 - 200540hpAll
Power Unit [Stator Assembly] [2005]
Yamaha Marine

REMOVING/INSTALLING THE STATOR ASSEMBLY

Order Job/Part Q'ty Remarks
1 Stator connector 1
2 Bolt 3
3 Stator 1
4 Pulser coil coupler 1
5 Bolt 2
6 Pulser coil 1
7 Plate 1
8 Timing belt 1
9 Drive sprocket 1
10 Woodruff key 1
11 Bolt 1
12 Washer 1
13 Driven sprocket 1
Continued on next page.

Order Job/Part Q'ty Remarks
14 Dowel pin 1
For installation, reverse the removal procedure.

REMOVING THE SPROCKETS

CAUTION:

Make sure cylinder # 1's position is at TDC before removal.

Remove:

  • Bolt

  • Washer

  • Driven Sprocket

  • Dowel pin

Flywheel magnet assembly holder:  YB-06139/90890-06522

[A] For USA and Canada

[B] Except for USA and Canada

INSTALLING THE TIMING BELT AND SPROCKETS

  1. Install:
  • Drive sprocket

  • Driven sprocket

Driven sprocket bolt:   38 Nm (3.8 m-kgf, 28 ft-lb)

Flywheel magnet assembly holder:  YB-06139/90890-06522

  1. Install
  • Timing belt

Installing steps

(1) Align mark hole (a) of the drive sprocket with engine centerline.

(2) Align mark (b) on the driven sprocket with a (c) on the cylinder head.

(3) Install the timing belt (1).

(4) Turn the crankshaft clockwise two times and make sure the drive sprocket and driven sprocket are correctly aligned with the marks.