EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
| Step | Procedure/Part name | Q'ty | Service points |
|---|---|---|---|
| RECOIL STARTER REMOVAL | Follow the left "Step" for removal. | ||
| 1 | Lock nut | 1 | |
| 2 | Start-in-gear protection wire | 1 | |
| 3 | Bolt | 1 | 6 x 35 mm |
| 4 | Bolt | 2 | 6 x 25 mm |
| 5 | Collar | 1 | 10x14 mm |
| 6 | Recoil starter assembly | 1 | |
| RECOIL STARTER DISASSEMBLY | |||
| (1) | Start-in-gear protection wire | 1 | |
| (2) | Plunger | 1 | |
| (3) | Spring | 1 | |
| (4) | Circlip | 1 | |
| (5) | Drive pawl | 1 | |
| (6) | Drive paul spring | 1 | |
| (7) | Bolt | 2 | 6x16 mm |
| (8) | Nut | 1 | |
| (9) | Bolt | 1 | 6 x 25 mm |
| (10) | Washer | 1 | |
| (11) | Bushing | 1 | |
| (12) | Sheave drum | 1 | |
| (13) | Spiral spring | 1 | NOTE: |
| * When installing the new spiral spring, do not cut the wire holding the spring. | |||
| * When reusing the spiral spring, set the leading end first in the case and then fit one turn each time. | |||
| (14) | Starter case | 1 | |
| (15) | Cover | 1 | |
| (16) | Starter handle | 1 | |
| (17) | Damper | 1 | |
| (18) | Seal | 1 | |
| (19) | Rope guide | 1 | |
| (20) | Rope | 1 | 1,950 mm |
| Reverse the removal steps for installation. |
SERVICE POINTS
Sheave drum removal
- Turn:
- Sheave drum (1)
Turn the sheave drum clockwise until the spiral spring is free.
NOTE:
- Turn the sheave drum so that the cutaway on the outer surface of the sheave drum faces toward the starter handle.
- Pass the starter rope through the cut.
- Remove:
- Sheave drum (1)
WARNING
When removing the sheave drum, be sure to turn the sheave drum upside down to prevent the spiral spring from popping up at you.
NOTE:
Insert a slotted-head screwdriver into the hole in the sheave drum, and remove the spiral spring from the sheave drum by pushing the spring.
Spiral spring removal
- Remove:
- Spiral spring (1)
WARNING
Be careful so that the spiral spring does not pop out when removing it. Remove it by allowing it out one turn of the winding each time.
Starter rope installation
- Install:
- Starter rope
Starter rope length: 1,950 mm (76.8 in)
NOTE:
Insert the rope through the rope holes and knot the end.
Wind the rope 1-9/10 turns around the sheave drum.
Place the rope at the cutaway.
Sheave drum installation
- Install:
- Sheave drum (1)
NOTE:
Position the inner end of the spiral spring on the retainer post of the sheave drum.
Spiral spring setting
1.Set:
- Spiral spring
NOTE:
Wind up the spring 2-1/2 turns counter clockwise with the starter rope.
Recoil starter checking
- Check:
- Starter operation
Unsmooth operation -» Repair. 5-8