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General Information [Special Tools] [2006]

Applicable Models

Model GroupYearModelSerial
Yamaha Outboard2004 - 200525hpAll
Yamaha International2004 - 200525hpAll
General Information [Special Tools] [2006]
Yamaha Marine

SPECIAL TOOLS

Using the correct special tools, recommended by Yamaha, will aid the work and enable accurate assembly and tune-up. Improvising and using improper tools can damage the equipment.

NOTE:

  • For U.S.A, and Canada, use part numbers that start with "J-", "YB-", "YM-", "YU-" or "YW-".
  • For other countries, use part numbers that start with "90890-".

MEASURING

  1. Tachometer
    P/N. YU-08036-A..........................(a)
    90890-06760 ........................(b)

  2. Mity vac
    P/N. YB-35956
    90890-06756

  3. Pressure tester
    P/N. YB-35956
    90890-06762

  4. Gauge block
    P/N. YB-34432-16
    N.A.

  5. Adaptor plate
    P/N. YB-34432-10
    N.A.

  6. Gauge base
    P/N. YB-34432-11
    N.A.

  7. Shimming gauge
    P/N. YB-06344
    N.A.

  8. Shimming gauge
    P/N. YB-39799

  9. Pinion height gauge
    P/N. N.A.
    90890-06702

  10. Digital caliper
    P/N. N.A.
    90890-06704

  11. Shimming plate
    P/N. N.A.
    90890-06701 1-5

  1. Dial gauge
    P/N. YU-03097
    90890-01252

  2. Backlash indicator
    P/N. YB-06265
    90890-06706

  3. Flexible stand
    P/N. YU-34481
    90890-06705

  4. Base plate
    P/N. YB-07003
    N.A.

  5. Digital circuit tester
    P/N. J-39299.................................(a)
    90890-06752 .........................(b)

  6. Peak voltage adaptor
    P/N. YU-39991 ..............................(a)
    90890-03169 .........................(b)

  7. Spark gap tester
    P/N. YM-34487..............................(a)
    90890-06754.........................(b)

  8. Test harness
    P/N. YB-06768
    90890-06768

REMOVAL AND INSTALLATION

  1. Oil filter wrench
    P/N. YU-38411
    90890-01426

  2. Flywheel holder
    P/N. YB-06139...............................(a)
    90890-06522 .........................(b)

  3. Universal puller
    P/N. YB-06117...............................(a)
    90890-06521 .........................(b)

  4. Valve guide remover/installer
    P/N. 90890-06801

  5. Valve guide installer attachment
    P/N. YM-04015
    90890-06802

  6. Valve guide reamer
    P/N. 90890-06804

  7. Valve spring compressor
    P/N. YM-01253
    90890-04019

  8. Valve seat cutter set
    P/N. YM-91043-C
    90890-06803

  9. Piston slider
    P/N. YU-33294
    90890-06529

  10. Bearing housing puller
    P/N. YB-06234...............................(a)
    90890-06503 .........................(b)

  11. Stopper guide plate
    P/N. N.A.
    90890-06501

  12. Center bolt
    P/N. N.A.
    90890-06504

  13. Slide hammer set
    P/N. YB-06096
    90890-06531

  14. Stopper guide stand
    P/N. N.A.
    90890-06538

  15. Bearing puller
    P/N. N.A.
    90890-06535

  16. Driver rod (M10)
    P/N. YB-06229

  1. Driver rod (M10)
    P/N. 90890-06604

  2. Driver rod (M12)
    P/N. YB-06071

  3. Driver rod (M12)
    P/N. 90890-06606

  4. Driver rod (M10)
    P/N. 90890-06602

  5. Driver rod (5/8-18UNF)
    P/N. 90890-06605

  6. Needle bearing attachment
    P/N. YB-06082...............................(a)
    90890-06615 .........................(b)

  7. Bearing depth plate
    P/N. N.A.
    90890-06603

  8. Ball bearing attachment (oil seal installer)
    P/N. YB-06168...............................(a)
    90890-06637 .........................(b)

  9. Drive shaft holder
    P/N. YB-06079-A
    90890-06517

  10. Pinion nut holder
    P/N. YB-06078...............................(a)
    90890-06505 .........................(b)

  11. Bearing separator
    P/N. YB-06219...............................(a)
    90890-06534.........................(b)

  12. Bearing inner race installer
    P/N. N.A.
    90890-06643

  13. Slide hammer handle
    P/N. YB-06096
    90890-06531 1-8

  1. Bearing outer race puller
    P/N. N.A.
    90890-06523

  2. Ball bearing attachment
    P/N. YB-06276-B
    90890-06659

  3. Needle bearing plate
    P/N. YB-06231
    N.A.

  4. Bearing outer race attachment
    P/N. YB-06085...............................(a)
    90890-06625 .........................(b)

  5. Bearing outer race installer
    P/N. YB-06167
    90890-06628

  6. Ball bearing attachment (oil seal installer)
    P/N. YB-06022...............................(a)
    90890-06635 .........................(b)

  7. Tilt cylinder wrench
    P/N. YB-06175-2B
    90890-06544

  8. Universal clutch holder
    P/N. YM-91042
    90890-04086