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Fuel System [Fuel Joint And Fuel Filter] [2008]

Applicable Models

Model GroupYearModelSerial
Yamaha Outboard2004 - 20059.9hpAll
Yamaha International2004 - 200515hpAll
Yamaha Outboard2004 - 200515hpAll
Yamaha International2004 - 20059.9hpAll
Fuel System [Fuel Joint And Fuel Filter] [2008]
Yamaha Marine

FUEL JOINT AND FUEL FILTER

EXPLODED DIAGRAM

REMOVAL AND INSTALLATION CHART

Step Procedure/Part name Q'ty Service points
FUEL JOINT AND FUEL FILTER REMOVAL Follow the left "Step" for removal
1 Clip 1
2 Fuel hose (joint - filter) 1
3 Bolt (with washer) 1
4 Fuel joint 1
5 Clip 2
6 Fuel hose (joint - filter) 1
7 Fuel hose (filter - carburetor) 1
8 Nut 1
9 Fuel filter 1
FUEL FILTER DISASSEMBLY
(1) Filter cup 1
(2) O-ring 1
(3) Filter element 1
(4) Body cover 1
Reverse the removal steps for installation

SERVICE POINTS

Fuel joint inspection

  1. Inspect:
  • Fuel joint
    Crack/Leak/Damage -> Replace.
  1. Measure:
  • Fuel joint operation
    Impossible to maintain the specified pres
    sure for 10 sec. -> Replace.

Measuring steps:

  • Attach the Mity vac.

Mity vac: YB-35956/90890-06756

  • Apply the specified pressure.

2 Specified pressure: 50 kPa (0.5 kg/cm2, 7.1 psi)

Fuel filter inspection

  1. Inspect:
  • Filter element
  • Filter cup
    Crack/Leak/Clog -> Replace.
    Contamination -> Clean.